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精密部品

material:PC GF20%
accuracy:
-flatness=0.02
-position=±0.0075
-roughness=general 0.8μm, partial 0.4μm
(gear)
-module=0.2
-JGMA=class3
-base tangent length=+0/-0.02
treatment:Spray(thickness 5~8μm)
cavities:4

material:PC GF20%
accuracy:
-flatness=0.02
-position=±0.02
-roughness=general 0.8um, partial 0.4um
(cam)
-groove=+0.01/-0
-position=±0.015
cavities:4

material:POM
accuracy:
-cam R=±0.02
-hole=φ2H8(+0.014/0)
(gear)
-module=0.3
-JGMA=class3
-base tangent length=+0/-0.03
cavities:4

material:PC GF20%
accuracy:
(shaft)
-diameter=+0.015/-0
-position=±0.03
-concentricity=±0.03
-perpendicity=±0.03
cavities:4

material:LCP GF30%
accuracy:
-roughness=0.8um
-burr=marked:no burr,others:0.03or less
(Hole)
-position=±0.03
-diameter=+0.025/-0
cavities:4

material:PC GF30%
accuracy:
(Hole)
-position=±0.02
-diameter=+0.015/-0
cavities:4

material:PC GF30%
accuracy:
(Hole)
-position=±0.03
-diameter=+0.025/-0
cavities:4

material:PC GF30%
accuracy:
(Hole)
-position=±0.025
-diameter=+0.015/-0
cavities:4

material:PC GF30%
accuracy:
(Hole)
-cam=±0.035
cavities:4

material:POM
accuracy:
-position=±0.05
-shaft=+0/-0.03
-parallelism=0.1
number of data:853
ギア(歯車)


material:PC GF30%
accuracy:
-module=0.3
-diameter=+0.006/-0.031
-spec:number of thread=1 start thread, Lead angle=8°58’21”
cavities:4

material:POM
accuracy:
(Worm Gear)
-module=0.4
-diameter=+0/-0.05
-spec:number of thread = 1 start thread, Lead angle = 4°30′
(Helical Gear)
-module=0.4
-diameter=-0/-0.05
-spec:number of teeth=10,Lead angle = 2°50′
cavities:4
耐熱品

material:PPS(GF40%)(High Performance Engineering Plastics)
accuracy:
-Thread=M6
-P=0.75(pitch diameter=5.513)
Thread Ring Gauge=Control
-Go:5.513(+0.02/-0)
-NG:5.491(+0.006/-0.018)
cavities:4

material:PPS(GF40%)
accuracy:
(hole)
-diameter=±0.05
(groove)
-pitch=+0.02/-0
cavities:4
Feature:Since wall thickness is large,require the adjustment of the deformation by shrinkage.
cavities:4

material:REI
accuracy:
(hole)
-diameter=+0.015/-0
cavities:4
Feature:Since especially the cost of materials is expensive, runner size and defective product influence cost greatly.
Therefore, advanced mould design and manufacturing management are needed.

material:REI
accuracy:
(hole)
-diameter=+0.03/-0
取数:2

material:PPS(GF20%)
cavities:4

material:LCP(GF30%)
accuracy:
-flatness=0.2
-hole=±0.06
cavities:4
化粧外観品

ABS
- Injection Molding
- Spray
- Screen Print

ABS
- Injection Molding
- Spray
- Pad Print

PC
accuracy:lens

PC
accuracy:Mirror Surface

ABS
accuracy:Texturing(Satin)

ABS
- Injection Molding
- Spray

PC
POM
- Injection Molding
- Screen Print
- Glueing

Part1=ABS
- Injection Molding
- Ultrasonic Welding
- Spray
- Screen Print
Part2=TPE
- Injection Molding
Part3=ABS
- Injection Molding
- Ultrasonic Welding
- Spray
Part4=ABS
- Injection Molding
- Spray

material:PC+PBT
accuracy:
-hole position=±0.05
-flatness=0.05
processing:
- Injection Molding
- screw insert=brass
- Vapor cleaning
- pad print

material:PC
accuracy(outer&inner):
-coaxiality=0.15
-thread=M25x1.5-6H
-surface=Mirror Surface

PET GF15%
- Injection Molding
- screw insert=brass
- Vapor cleaning
- pad print
メタル インサート部品

material:
-metal=Stainless net
- Stamping process
– – Blanking
– – Drawing
– – Trimming - Washing process
– – Vapor cleaning
-resin=POM
- Injection process
– – Insert molding

material:
-metal=Stainless Steel
- Washing process
– – Vapor cleaning
-resin=PBT
- Injection process
– – Insert molding

material:
-metal=Brass
- Washing process
– – Vapor cleaning
-resin=PBT
- Injection process
– – Insert molding

material:
-resin=PPSU(Polyphenylsulfone)
- Injection process
– – Insert molding

material:
-metal=Brass
- Washing process
– – Vapor cleaning
-resin=PPS GF40%
- Injection process
– – Insert molding
アセンブリ部品

Part1=PC GF20%
- Injection Molding
Part2=PC GF20%
- Injection Molding
- Ultrasonic Welding
Part3=Brase Nut
- Washing Process
– – Vapor Cleaning - Ultrasonic Welding

Part1=POM
- Injection Molding
- Pad Print
Part2=POM
- Injection Molding
- Heat Welding
Part3=POM
- Injection Molding
- Pad Print
Part4=POM
- Injection Molding
- Pad Print

Part1~7=PPO
- Injection Molding
Part8=SUS spring
- Washing Process
– – Vapor Cleaning
Part9=SUS
- Washing Process
– – Vapor Cleaning
Assy=ultrasonic welding
testing=air Leak test

material:
-Part1=PC
-Part2=PBT
processing:
- Injection Molding(Part 1)
- Injection Molding(Part 2 Insert Molding)
- Protection Film for Lens
- Gasket
- Screw Insert
- Labeling

material:
-Part1=PA6 ( injection molding )
-Part2=Metal
-Part3=Washer
-Part4=Spring
-Assy=Caulking of metal by press machine
医療(メディカル)

material:PC
Accuracy:
-hole=±0.01
-surface=Mirror surface

material:PC
Accuracy:
-hole=±0.01
-surface=Mirror surface

material:PC / ABS

material:HDPE(High Density Polythylene)
Accuracy:
-hole=±0.05

material:PP

material:PA66