製品一覧

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精密部品

カメラ部品 1
precision camera part 1

material:PC GF20%
accuracy:
-flatness=0.02
-position=±0.0075
-roughness=general 0.8μm, partial 0.4μm
(gear)
-module=0.2
-JGMA=class3
-base tangent length=+0/-0.02
treatment:Spray(thickness 5~8μm)
cavities:4

カメラ部品 2
precision camera part 2

material:PC GF20%
accuracy:
-flatness=0.02
-position=±0.02
-roughness=general 0.8um, partial 0.4um
(cam)
-groove=+0.01/-0
-position=±0.015
cavities:4

カメラ部品 3
precision camera part 3

material:POM
accuracy:
-cam R=±0.02
-hole=φ2H8(+0.014/0)
(gear)
-module=0.3
-JGMA=class3
-base tangent length=+0/-0.03
cavities:4

カメラ部品 4
precision camera part 4

material:PC GF20%
accuracy:
(shaft)
-diameter=+0.015/-0
-position=±0.03
-concentricity=±0.03
-perpendicity=±0.03
cavities:4

カメラ部品 5
precision camera part 5

material:LCP GF30%
accuracy:
-roughness=0.8um
-burr=marked:no burr,others:0.03or less
(Hole)
-position=±0.03
-diameter=+0.025/-0
cavities:4

機構部品 6
precision mechanical part 6

material:PC GF30%
accuracy:
(Hole)
-position=±0.02
-diameter=+0.015/-0
cavities:4

機構部品 7
precision mechanical part 7

material:PC GF30%
accuracy:
(Hole)
-position=±0.03
-diameter=+0.025/-0
cavities:4

機構部品 8
precision mechanical part 8

material:PC GF30%
accuracy:
(Hole)
-position=±0.025
-diameter=+0.015/-0
cavities:4

機構部品 9
precision mechanical part 9

material:PC GF30%
accuracy:
(Hole)
-cam=±0.035
cavities:4

機構部品 10
precision gear holder part 10

material:POM
accuracy:
-position=±0.05
-shaft=+0/-0.03
-parallelism=0.1
number of data:853

ギア(歯車)

ひらはぐるま 1
spur gears
ウォームギヤ 2
worm gear

material:PC GF30%
accuracy:
-module=0.3
-diameter=+0.006/-0.031
-spec:number of thread=1 start thread, Lead angle=8°58’21”
cavities:4

ウォーム&斜歯歯車 3
worm & helical gear 3

material:POM
accuracy:
(Worm Gear)
-module=0.4
-diameter=+0/-0.05
-spec:number of thread = 1 start thread, Lead angle = 4°30′
(Helical Gear)
-module=0.4
-diameter=-0/-0.05
-spec:number of teeth=10,Lead angle = 2°50′
cavities:4

耐熱品

車載 1
automotive part 1

material:PPS(GF40%)(High Performance Engineering Plastics)
accuracy:
-Thread=M6
-P=0.75(pitch diameter=5.513)

Thread Ring Gauge=Control
-Go:5.513(+0.02/-0)
-NG:5.491(+0.006/-0.018)

cavities:4

車載 2
automotive part 2

material:PPS(GF40%)
accuracy:
(hole)
-diameter=±0.05
(groove)
-pitch=+0.02/-0
cavities:4
Feature:Since wall thickness is large,require the adjustment of the deformation by shrinkage.
cavities:4

耐熱センサー 3
heat resistant sensor 3

material:REI
accuracy:
(hole)
-diameter=+0.015/-0
cavities:4
Feature:Since especially the cost of materials is expensive, runner size and defective product influence cost greatly. Therefore, advanced mould design and manufacturing management are needed.

耐熱 4
4 heat resistant gear

material:REI
accuracy:
(hole)
-diameter=+0.03/-0
取数:2

ガス用センサー 5
sensor gas 5

material:PPS(GF20%)
cavities:4

interface cell 6
interface 6

material:LCP(GF30%)
accuracy:
-flatness=0.2
-hole=±0.06
cavities:4

化粧外観品

オーディオ スイッチ 1
switch button

ABS

  1. Injection Molding
  2. Spray
  3. Screen Print

オーディオ スイッチカバー 2
switch cover audio

ABS

  1. Injection Molding
  2. Spray
  3. Pad Print

発光用スイッチ 3
Luminescence button for audio

PC
accuracy:lens

透明カバー 4
Transparent cover

PC
accuracy:Mirror Surface

電源パネル 5
Power supply box & cover

ABS
accuracy:Texturing(Satin)

オーディオ 6
Audio part

ABS

  1. Injection Molding
  2. Spray

オーディオ 7
Audio part 2

PC
POM

  1. Injection Molding
  2. Screen Print
  3. Glueing

バッテリー ケース 8
Battery case & holder

Part1=ABS

  1. Injection Molding
  2. Ultrasonic Welding
  3. Spray
  4. Screen Print

Part2=TPE

  1. Injection Molding

Part3=ABS

  1. Injection Molding
  2. Ultrasonic Welding
  3. Spray

Part4=ABS

  1. Injection Molding
  2. Spray

ハウジング 9
Housing

material:PC+PBT
accuracy:
-hole position=±0.05
-flatness=0.05
processing:

  1. Injection Molding
  2. screw insert=brass
  3. Vapor cleaning
  4. pad print

キャップ 10
cap

material:PC
accuracy(outer&inner):
-coaxiality=0.15
-thread=M25x1.5-6H
-surface=Mirror Surface

LEDケース 11
LED Case

PET GF15%

  1. Injection Molding
  2. screw insert=brass
  3. Vapor cleaning
  4. pad print

メタル インサート部品

フィルター 1
filter

material:
-metal=Stainless net

  1. Stamping process
    – – Blanking
    – – Drawing
    – – Trimming
  2. Washing process
    – – Vapor cleaning

-resin=POM

  1. Injection process
    – – Insert molding

ノブ 2
knob

material:
-metal=Stainless Steel

  1. Washing process
    – – Vapor cleaning

-resin=PBT

  1. Injection process
    – – Insert molding

ターミナル 3
terminal

material:
-metal=Brass

  1. Washing process
    – – Vapor cleaning

-resin=PBT

  1. Injection process
    – – Insert molding

医療用 4
Medical implement

material:
-resin=PPSU(Polyphenylsulfone)

  1. Injection process
    – – Insert molding

電子機器用 5
circuit Board

material:
-metal=Brass

  1. Washing process
    – – Vapor cleaning

-resin=PPS GF40%

  1. Injection process
    – – Insert molding

アセンブリ部品

マニホールド 1
manifold

Part1=PC GF20%

  1. Injection Molding

Part2=PC GF20%

  1. Injection Molding
  2. Ultrasonic Welding

Part3=Brase Nut

  1. Washing Process
    – – Vapor Cleaning
  2. Ultrasonic Welding

コントローラー 2
Controller

Part1=POM

  1. Injection Molding
  2. Pad Print

Part2=POM

  1. Injection Molding
  2. Heat Welding

Part3=POM

  1. Injection Molding
  2. Pad Print

Part4=POM

  1. Injection Molding
  2. Pad Print

エアー デバイス 3
Air device

Part1~7=PPO

  1. Injection Molding

Part8=SUS spring

  1. Washing Process
    – – Vapor Cleaning

Part9=SUS

  1. Washing Process
    – – Vapor Cleaning

Assy=ultrasonic welding
testing=air Leak test

カバー 4
cover

material:
-Part1=PC
-Part2=PBT
processing:

  1. Injection Molding(Part 1)
  2. Injection Molding(Part 2 Insert Molding)
  3. Protection Film for Lens
  4. Gasket
  5. Screw Insert
  6. Labeling

スプリング ユニット 5
Spring Unit

material:
-Part1=PA6 ( injection molding )
-Part2=Metal
-Part3=Washer
-Part4=Spring
-Assy=Caulking of metal by press machine

医療(メディカル)

コネクター 1
medical Connector

material:PC
Accuracy:
-hole=±0.01
-surface=Mirror surface

コネクター 2
medical connector 2

material:PC
Accuracy:
-hole=±0.01
-surface=Mirror surface

医療部品 3
medical goods

material:PC / ABS

コネクター 4
medical connector 4

material:HDPE(High Density Polythylene)
Accuracy:
-hole=±0.05

シリンジプランジャー 5
Syringe Plunger

material:PP

アクチュエータ 6
Medical Actuator

material:PA66